Corrosion Management group:

Case Study

Confined Space Corrosion Survey: M62 Red Lane Dyke

Corrosion, coating and ultrasonic thickness survey inside a 120 m steel box girder over the M62, including removal of 2.4 tonnes of corrosion and lead paint controls.

Operative in a powered respirator and harness at the box girder access hatch above the M62, with a rescue tripod set up
Box girder length
120 m
UT locations prepared
1,600+
Corrosion removed
2.4 t
Programme
3 weeks

The Challenge

  • A corrosion survey and ultrasonic thickness testing were required to determine the severity of section loss within the bridge.
  • The work included a coating survey in line with CM431 and hazardous material analysis.
  • The survey had to be completed from inside the box girder to access the stiffeners and diaphragms.
  • Heavy corrosion deposits and lead coatings were present.

Our Solution

  • Confined space working procedures were adopted, with a rescue team on standby to ensure confined space regulations were adhered to.
  • The survey was carried out by a specialist team of PCN-qualified NDT technicians and ICorr coating inspectors.
  • The enabling work included removing 2.4 tonnes of corrosion and preparing over 1,600 locations for ultrasonic thickness testing. Operatives were face-fit tested and equipped with powered respirators to comply with CLAW and COSHH.
  • Once the corrosion and coating survey was complete, drain holes were cleared and leaking joints sealed to prevent water pooling in future.
Corrosion Management Ltd
01626 886771 · info@corrosionmanagement.co.uk
cm-projects.co.uk/case-studies/m62-red-lane-dyke-box-girder-survey

Talk to Us About Your Assets

Tell us about the structure, tank or pipeline and what needs doing. We will put together a scope that covers cleaning, access, inspection and maintenance.

Get in Touch